v

IT’S TIME TO THINK BEYOND CONVENTIONAL PVD COATINGS.

Stop Wasting Money on Coatings that Don’t Work.

Surface treatments that don’t last are costly on many levels. Our patented FortiPhy™ XVD technology is a quantum leap beyond conventional PVD coatings, delivering endurance that lasts from 3X to over 88X longer.

 

This game-changing breakthrough means less down-time, higher profits and the opportunity to scale up far beyond traditional coating business models.

ARE YOU WINNING THE WAR ON WEAR?

While conventional PVD coatings have become the accepted standard, even the best PVD treatments are based on decades-old technology with poor performance limits that can be costly:
Shorter tool & component life
Long down times
Higher inventories
Reduced part quality
Unpredictable process performance
Unpredictable maintenance cycles

Problems with conventional PVD

  • Spalling
  • Oxidation
  • Soldering
  • Wear
  • Galling
  • Poor surface prep
  • Friction
  • Debonding
  • Chipping
  • Cracking
  • Delaminating
  • Peeling

introducing

fortiphy™ xvd nanoperfection™ technology

Phygen’s FortiPhy™ XVD Nanoperfection™ Technology is a proprietary surface transformation breakthrough that far exceeds the performance limits of even the best conventional PVD coatings.
  • Longer tool and die service life
  • Improved release properties
  • Increased process throughput
  • Greater product consistency
  • Fewer maintenance cycles
  • Lower inventory requirements

we’re increasing profits for hundreds of companies

and we can help you, too

INDUSTRIES

Aerosol Aftermarket Agglomeration Ammunition • Automation Automotive • Battery Blades Bottling Briquetting Canning Chain Link Cheese Chemicals Coatings Coffee Composites Construction Equipment Consumer Products Dairy Electronics Engine Parts Fastners Fluid Handling Foam Healthcare Industrial Equipment Industrial Hemp Marine Materials Processing MDF Engineered Wood Meat & Poultry Medical Devices Metals Mining MMJ Oil Gas Packaging Paper & Corrugated Petfood Pharmaceutical Pigment Plastic Film Plastics Power Generation Precision Rollers Pulp Pultrusion Recycling Rubber Screens & Filters Textiles Tubing & Pipes Utilities Wood

APPLICATIONS

3D Printing Bending Blow Molding Can EndsCladding Cold Drawing Cold Pulling Cold Rolling Converting Crimping Cutting Deep Drawing Die Casting  • Drilled Screens Embossing Engraving Equipment Assembly Extrusion Fabrication Filtering Finishing Flaring Foam Forging Forming Grinding Heat Treatment HP Diecast HSLA Diecast Injection Molding Lost Wax Casting LP Diecast Machining Milling Molding Necking Printing Pultrusion Refining Sand Blasting Sand Diecast Sintering Powder Metal Scoring Screening Shearing Shredding Slitting Stamping & Punching Subcomponent Assembly Transfer Molding Welding

What Our Customers Are Saying

Pentaflex

“At this time, we are heading toward using FortiPhy XVD for all our surface treatment needs. Phygen really knows their business.”

 

★ ★ ★ ★ ★

Exedy America

“FortiPhy XVD helps us maintain tolerances and part quality, increasing productivity and tool life by three times—with no recoating and no downtime.”

 

★ ★ ★ ★ ★

Beckett gas

“Now that we’ve converted one die, we’ll continue to send tools there, about one tool a month, until we convert nearly every hot-coated tool to FortiPhy XVD.”

 

★ ★ ★ ★ ★

Cowles Manufacturing

“Along with being stronger than other surface treatments, the FortiPhy XVD-treated punches no longer catch in the material. The lubricity is spectacular.”

 

★ ★ ★ ★ ★

Dana Corporation

“If I had unlimited resources, honestly, I would send Phygen every piece of tooling we have. We get three to ten times the life, consistently.”

 

★ ★ ★ ★ ★

PHYGEN IS A GOOD FIT FOR YOU IF…

You’ve tried other coatings and they DON’T WORK.

Even the latest PVD coating technologies are built upon decades-old technology. It might be time to think beyond conventional approaches.

YOU’RE INTERESTED IN BUILDING A STRONG RELATIONSHIP.

Phygen customers receive custom-tailored solutions engineered to their own unique performance fingerprint. We value strong collaborations which can take time, but this approach pays off in ways you never thought possible.

Your needs are more challenging.

Our processes are best suited for complex designs, demanding environments, long production runs—or all of the above.

 

You’re open to our holistic approach.

Our experience has proven there may be considerable untapped quality potential hiding behind even the smallest details.

recent success stories