IT’S TIME TO THINK BEYOND CONVENTIONAL PVD COATINGS.

Stop Wasting Money on Coatings that Don’t Work.

Surface treatments that don’t last are costly on many levels. Our patented FortiPhy™ XVD technology is a quantum leap beyond conventional PVD coatings, delivering endurance that lasts from 3X to over 88X longer.

This game-changing breakthrough means less down-time, higher profits and the opportunity to scale up far beyond traditional coating business models.

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ARE YOU WINNING THE WAR ON WEAR?

While conventional PVD coatings have become the accepted standard, even the best PVD treatments are based on decades-old technology with poor performance limits that can be costly:

    • Shorter tool & component life
    • Long down times
    • Higher inventories
    • Reduced part quality
    • Unpredictable process performance
    • Unpredictable maintenance cycles

      Problems with conventional PVD

      • Spalling
      • Oxidation
      • Soldering
      • Wear
      • Galling
      • Poor surface prep
      • Friction
      • Debonding
      • Chipping
      • Cracking
      • Delaminating
      • Peeling

      introducing

      fortiphy™ xvd nanoperfection™ technology

      Phygen’s FortiPhy™ XVD Nanoperfection™ Technology is a proprietary surface transformation breakthrough that far exceeds the performance limits of even the best conventional PVD coatings.

      • Longer tool and die service life
      • Improved release properties
      • Increased process throughput
      • Greater product consistency
      • Fewer maintenance cycles
      • Lower inventory requirements
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        we’re increasing profits for hundreds of companies

        and we can help you, too

        INDUSTRIES

        Aerosol • Aftermarket • Agglomeration • Ammunition • Automation • Automotive • Battery • Blades • Bottling • Briquetting • Canning • Chain Link • Cheese • Chemicals • Coatings • Coffee • Competitor • Composites • Construction Equipment • Consumer Products • Cotton Picking • Dairy • Electronics • Engine Parts • Fastners • Firearms • Fluid Handling • Foam • Healthcare • Industrial Equipment • Industrial Hemp • Influencer • Marine • Materials Processing • MDF Engineered Wood • Meat & Poultry • Medical Devices • Metals • Mining • MMJ • Oil Gas • Packaging • Paper & Corrugated • Petfood • Pharmaceutical • Pigment • Plastic Film • Plastics • Power Generation • Precision Rollers • Pulp • Pultrusion • Recycling • Rubber • Screens & Filters • Textiles • Tubing & Pipes • Utilities • Wood

        APPLICATIONS

        3D Printing • Bending • Blow Molding • Can Ends • Cladding • Cold Drawing • Cold Pulling • Cold Rolling • Converting • Crimping • Cutting • Deep Drawing • Die Casting  • Drilled Screens • Embossing • Engraving • Equipment Assembly • Extrusion • Fabrication • Filtering • Finishing • Flaring • Foam • Forging • Forming • Grinding • Heat Treatment • HP Diecast • HSLA Diecast • Injection Molding • Lost Wax Casting • LP Diecast • Machining • Milling • Molding • Necking • Printing • Pultrusion • Refining • Sand Blasting • Sand Diecast • Sintering Powder Metal • Scoring • Screening • Shearing • Shredding • Slitting • Stamping & Punching • Subcomponent Assembly • Transfer Molding • Welding

        What Our Customers Are Saying

        Pentaflex

        “At this time, we are heading toward using FortiPhy XVD for all our surface treatment needs. Phygen really knows their business.”

         

        ★ ★ ★ ★ ★

        Exedy America

        “FortiPhy XVD helps us maintain tolerances and part quality, increasing productivity and tool life by three times—with no recoating and no downtime.”

         

        ★ ★ ★ ★ ★

        Beckett gas

        “Now that we’ve converted one die, we’ll continue to send tools there, about one tool a month, until we convert nearly every hot-coated tool to FortiPhy XVD.”

         

        ★ ★ ★ ★ ★

        Cowles Manufacturing

        “Along with being stronger than other surface treatments, the FortiPhy XVD-treated punches no longer catch in the material. The lubricity is spectacular.”

         

        ★ ★ ★ ★ ★

        Dana Corporation

        “If I had unlimited resources, honestly, I would send Phygen every piece of tooling we have. We get three to ten times the life, consistently.”

         

        ★ ★ ★ ★ ★

        PHYGEN IS A GOOD FIT FOR YOU IF…

        You’ve tried other coatings and they DON’T WORK.

        Even the latest PVD coating technologies are built upon decades-old technology. It might be time to think beyond conventional approaches.

        YOU’RE INTERESTED IN BUILDING A STRONG RELATIONSHIP.

        Phygen customers receive custom-tailored solutions engineered to their own unique performance fingerprint. We value strong collaborations which can take time, but this approach pays off in ways you never thought possible.

        Your needs are more challenging.

        Our processes are best suited for complex designs, demanding environments, long production runs—or all of the above.

         

        You’re open to our holistic approach.

        Our experience has proven there may be considerable untapped quality potential hiding behind even the smallest details.

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